Today, the laser printer
is the
printer of preference because of its high resolution, superior
operation, and speed. However, its internal operation is more complex
than the other types of printers. This makes it the most costly
printer choice.As in photocopiers, static electricity is the primary principle
that is used in the operation of a laser printer. This is the same
static electricity that causes lightning or other oppositely
charged particles to attract each other. This attraction is used
to temporally hold small dry ink particles called toner to a
statically charged image on an electrophotographic drum. A laser
beam is used to draw this image.
The central part of the laser printer is its
electrophotographic drum. The drum is a metal cylinder that is
coated with a light sensitive insulating material. The drum is
precharged by the corona wire. When a beam of laser light strikes
the drum
,
it becomes a conductor and discharges at the point where the light
hits it. As
the drum rotates, the laser beam draws an electrostatic image upon
the drum called the image. The latent image, that is the
undeveloped image, is passed by a supply of dry ink or toner that
is attracted to it. The drum turns and brings this image in
contact with the paper, which attracts the toner from the drum.
The paper is passed through a fuser that is made up of hot rollers
which melts the toner into the paper.
Caution: The photosensitive drum should never be exposed
to light for long periods of time.
This laser printing process is broken into six steps:
- Cleaning – When an image has been deposited on the paper and
the drum has separated from the paper, any remaining toner must be
removed from the drum. One method uses a blade to scrape all
excess toner from the drum. Other printers use an AC voltage on a
wire that removes the charge from the drum surface and allows the
excess toner to fall away from the drum. The excess toner is
stored in a used toner container that may be emptied or
discarded.
- Conditioning –
This step involves removing the old latent
image from the drum and clearing or conditioning the drum for a
new latent image. Placing a special wire, grid, or roller that is
charged to about -6000 volts DC uniformly across the surface of
the drum accomplishes this. This charged wire or grid is referred
to as the primary corona. Some printers provide this charge by
using a conditioning roller. The charge impressed upon the surface
of the drum is -600 to -1000 Volts DC.
Caution: The voltage
device that is used to erase the drum, called the primary corona
wire or grid, or the conditioning roller, is dangerous. This
voltage runs as high as -6000 volts. Take proper care when
servicing this unit and make sure that it is properly discharged.
- Writing – This process involves scanning the photosensitive
drum with the laser beam. Every portion of the drum that is
exposed to the light has the surface charge reduced to about -100
Volts DC. This electrical charge has a lower negative charge than
the remainder of the drum. As the drum turns, an invisible latent
image is created on the drum. Figure
illustrates the various voltage transitions involved with creating
a printed page in the laser printing process.
- Developing –This is the step where the toner is applied to
the latent image. Inside the toner unit is developer particles
made up of magnetic materials. These magnetic particles are coated
with a plastic-like material. A turboelectric charge on the
developer particles causes it to attract toner. The toner as, a
result, is charged to around -200 volts DC, which causes it to be
attracted to the more positive (-100 volts DC) areas of the
photosensitive drum, but repelled by the more negative (-600 volts
DC) areas. Typically a cylinder within the toner unit releases
toner so it can fall against a control blade or developer blade,
as the developer rollers travel. Also known as the restricting
blade, the control blade keeps toner from pouring onto the drum.
Instead, it holds the toner at a microscopic distance from the
drum, and toner leaps from it to the drum where it is attracted by
the more positively charged latent image.
- Transferring –
In this step, the toner attached to the latent
image is transferred to the paper. The transfer, or secondary
corona places a positive charge on the paper (remember that drum
was charged negatively) so that it attracts the negative toner
image from the drum to the paper. The image is now on the paper
and is held in place by the positive charge.
- Fusing – The toner particles on the paper are only there
because of the charge that is present. They are kept in place
permanently by the "fusing process". In this process,
the printing paper is rolled between a heated roller and a
pressure roller. As the paper rolls, the top fuser roller is
heated to about 350 degrees. This melts the plastic, which is
mixed with the carbon black to make toner, into the paper. This
operation is called fixing by some manufacturers. After the fusing
operation is complete, the paper is moved to the output tray, as a
printed page.
Caution: When working around the fuser, remember that it
is hot enough to burn the skin. Always allow it to cool before
removing it or servicing it.
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